VW Sharan repair

. Diesel engines: 1,9 l of TDI.
+ 1. Introduction
+ 2. VR6 engine
+ 3. Two-liter engine (ADY)
+ 4. System of greasing of the engine
+ 5. Cooling system
+ 6. System of injection of fuel of the VR6 engine
+ 7. Simos system of injection of fuel of the 2,0-liter engine
+ 8. Ignition system
+ 9. Coupling
- 10. Mechanical 5-step transmission
   + 10.1. Removal and installation
   - 10.2. Gear shifting mechanism
      10.2.1. Replacement of cables of gear shifting
      10.2.2. Check of operability of the mechanism of gear shifting
   10.3. Check of level of oil in a transmission
+ 11. Shaft of a drive of wheels
+ 12. Hydraulic booster of a steering
+ 13. Forward suspension bracket
+ 14. Back suspension bracket
+ 15. Brake system
+ 16. Electric equipment
+ 17. Diesel engine
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. Power supply system of the diesel engine and turbokompressor
+ maintenance Card
+ Specifications and characteristics
+ Elektroskhema




Repair Sharan/Sharan Volkswagen>> Mechanical 5-step transmission>> Gear shifting mechanism>> Replacement of cables of gear shifting
Note
Before making replacement of two cables of gear shifting read all instructions concerning this work. Many of operations are rather difficult, and they are difficult for seeing off to the inexperienced person.


Fig. 248. Details of a hummock drive of gear shifting: 1 — a tip of a cable of gear shifting; 2 — a tip of a cable of a choice of transfer; 3 — a cable of a choice of transfer; 4 — a gear shifting cable; 5 — a nut, 3 N · m; 6 — a bolt, 20 N · m; 7 — the holder; 8 — a nut, 20 N · m; 9 — the rotary lever; 10 — the lever of a choice of transfer





Replacement of cables of gear shifting is a laborious work. The Trosovy drive of gear shifting in unassembled form is shown on (fig. 248) .
Cables of gear shifting cannot be changed separately as they treat one knot. Replacement of cables of gear shifting carry out in the following order:
- disconnect plugs and remove AB (do not forget to have at itself a protective code of a radio tape recorder);

Fig. 234. Places of fastening of an air pipe and AB partition (details are shown in places of fastening by shooters): 1 — an air pipe; 2 — a partition of a compartment of AB





- remove an air pipe 1 (see fig. 234 ) and a partition 2 compartments of AB;

Fig. 235. Places of fastening of a casing of AB and holder of the additional block of the relay





- if it is established, remove the additional block of the relay located at the left in a motor compartment of the engine (see fig. 235 , arrows 1 and 2);
- unscrew fastening bolts (see fig. 235 , an arrow 3) and remove AB casing with a broad tank of system of cooling. Put a tank aside;

Fig. 239. Accession of cables to transmission levers: 1 — the lever of a choice of transfers; 2 — the lever of inclusion of transfers





- a screw-driver carefully wring out one cable from the lever 1 (see fig. 239 ) a choice of transfers and the second cable from the lever of 2 inclusions of transfers;

Fig. 240. Fastening of cables of gear shifting on a transmission. For removal of cables compress clamps in the direction of arrows





- compress clamps (see fig. 240 , arrows) and take out both cables of gear shifting from the holder on a transmission;
- unscrew bolts of fastening of the forward screen of thermal protection of system of release of OG and shift it in an interval between system of release of OG and the back screen of thermal protection so that both cables of gear shifting became visible. If there are difficulties, disconnect a reception pipe and an average part of system of release of OG that it was possible to displace the forward screen of thermal protection;
- remove both lobbies of a seat together with devices of adjustment of provision of seats;
- unscrew the handle of the lever of gear shifting and remove it together with a compression spring (the spring will weaken after a handle otvorachivaniye);

Fig. 249. Removal of the mechanism of 1 blocking of inclusion of transfer of a backing and the protective goffered cover 2





- unfasten from the central console the goffered cover 2 (fig. 249) of the lever of gear shifting;
- pull the goffered cover up and remove it together with the mechanism 1 (see fig. 249 ) blockings of inclusion of a backing;
- remove from clips a covering of the central console and unscrew bolts of fastening of the central console;
- open an ashtray and pull out it movement up;

Fig. 250. Removal of the central console: 1 — the central console; 2 — a shtekerny block of system of diagnostics; 3 — a bulb of illumination of an ashtray





- remove a bulb 3 (fig. 250) of illumination of an ashtray and disconnect a shtekerny block of 2 systems of diagnostics;
- remove the central console up via the gear shifting lever;

Fig. 251. Removal of average facing of the dashboard: 1 — average facing of the dashboard





- unscrew bolts of fastening and remove average facing 1 (fig. 251) of the dashboard;

Fig. 252. Removal of a rack of strengthening (the locations of bolts of fastening of a rack of strengthening are shown by shooters)





- unscrew fastening bolts ( fig. 252 , are shown by shooters) and remove the rack of strengthening being under the dashboard;

Fig. 253. Removal of the handle of the lever and cover of the parking brake: 1 — the handle; 2 — a cover; 3 — a casing. The location of two stoppers is shown by an arrow





- lift the lever of the parking brake and pull out a screw-driver two stoppers (fig. 253) . Remove the handle of 1 lever of the parking brake in the direction forward and pull down from the lever a cover 2;
- disconnect a flange of fastening of a cable from the bottom;
- remove an air lattice of a final opening of a heater and the back channel of heating;

Fig. 254. A detachment of cables from gear shifting levers. Follow the directions shown by arrows 1 and 2





- disconnect both cables of gear shifting from gear shifting levers. For this purpose lock mechanisms press against the stop back ( fig. 254 , an arrow 1) and turn in the direction (arrow 2) for their unblocking;

Fig. 255. Extraction of cables from the case of levers of gear shifting. Squeeze both languages shown by shooters to take cables





- compress both uvulas (fig. 255) and take out both cables from the case of levers of gear shifting. Now both cables of gear shifting can be pulled out in salon.
Installation of cables of gear shifting carry out as it should be, the return to removal, thus consider the next moments:
- insert cables separately (in turn) into openings of the bottom of a body;
- both cables of gear shifting go under the car bottom to a transmission;

Fig. 256. Installation of cables of 1 and 2 gear shiftings. The cable of 1 choice of transfer should cross with a cable of 2 inclusions of transfers





- the cable 1 (fig. 256) of a choice of transfer should cross with a cable of 2 inclusions of transfers. After that move both cables against the stop into transmission clips;
- put on the end of a cable 1 (see fig. 239 ) the lever of a choice of transfers, and a cable 2 on the lever of inclusion of transfers;
- extend the lever of a choice of transfers against the stop outside and squeeze out both uvulas outside;
- bolts of fastening of a rack of strengthening under the dashboard tighten the moment of 20 N · m.