VW Sharan repair

. Diesel engines: 1,9 l of TDI.
+ 1. Introduction
+ 2. VR6 engine
+ 3. Two-liter engine (ADY)
+ 4. System of greasing of the engine
- 5. Cooling system
   + 5.1. Cooling liquid
   + 5.2. Radiator and fan
   + 5.3. Pump of water cooling of the 2,0-liter engine
   + 5.4. Pump of water cooling of the VR6 engine
   5.5. Thermostat of the 2,0-liter engine
   5.6. VR6 engine thermostat
   5.7. Poliklinova belt
   5.8. The circulating pump of cooling liquid
+ 6. System of injection of fuel of the VR6 engine
+ 7. Simos system of injection of fuel of the 2,0-liter engine
+ 8. Ignition system
+ 9. Coupling
+ 10. Mechanical 5-step transmission
+ 11. Shaft of a drive of wheels
+ 12. Hydraulic booster of a steering
+ 13. Forward suspension bracket
+ 14. Back suspension bracket
+ 15. Brake system
+ 16. Electric equipment
+ 17. Diesel engine
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. Power supply system of the diesel engine and turbokompressor
+ maintenance Card
+ Specifications and characteristics
+ Elektroskhema




Repair Sharan/Sharan Volkswagen>> Cooling system>> Thermostat of the 2,0-liter engine

Fig. 188. Pump of water cooling of the 2,0-liter engine in unassembled form: 1 — a bolt, 25 N · m; 2 — a pulley; 3 — a bolt, 10 N · m; 4 — the water pump; 5 — laying, replace; 6 — the thermostat; 7 — an O-shaped sealing ring, always on replacement; 8 — the connecting union; 9 — a collar; 10 — a cover of the case of the thermostat; 11 — a pulley of a poliklinovy belt





The thermostat 6 (see fig. 188 ) is located in the case of the water pump under a cover 10 which has an O-shaped sealing ring.
Removal of the thermostat carry out in the following order:

Prevention
The thermostat can be removed only on the cold engine.

- accurately open a cover of a broad tank and merge cooling liquid at least to level of installation of the thermostat (about 4 l of cooling liquid);
- disconnect a hose from a cover of the thermostat and uncover;
- take the thermostat from the case and remove the About-shaped ring from a thermostat cover.

Note
The faulty thermostat is not subject to repair, therefore in case of malfunction, it is necessary to replace it.

Check of operability of the thermostat carry out as follows:

Fig. 192. Check of operability of the thermostat





- suspend the removed thermostat on a piece of a wire and lower it in the vessel filled with cold water with the thermometer (fig. 192) ;
- gradually heat up water. The serviceable thermostat should start to open approximately at 85 ° C. At temperature 105 ° the C thermostat should open completely, and its core should act from the case not less, than on 7 mm;
- in case the thermostat does not meet these requirements, it is necessary to replace it.
At thermostat installation:
- use a new About-shaped ring;
- check a hose clip before again it to establish on a hose;
- fill in cooling liquid in cooling system.