VW Sharan repair

. Diesel engines: 1,9 l of TDI.
+ 1. Introduction
+ 2. VR6 engine
+ 3. Two-liter engine (ADY)
+ 4. System of greasing of the engine
+ 5. Cooling system
+ 6. System of injection of fuel of the VR6 engine
+ 7. Simos system of injection of fuel of the 2,0-liter engine
+ 8. Ignition system
+ 9. Coupling
+ 10. Mechanical 5-step transmission
+ 11. Shaft of a drive of wheels
+ 12. Hydraulic booster of a steering
+ 13. Forward suspension bracket
+ 14. Back suspension bracket
- 15. Brake system
   + 15.1. Adjustment of brake system
   + 15.2. Disk brakes of forward wheels
   - 15.3. Brakes of back wheels
      15.3.1. Check of thickness of overlays of brake shoes
      15.3.2. Replacement of brake shoes
      15.3.3. Dismantling and assembly of the brake mechanism of a back wheel
   15.4. Processing of brake disks
   + 15.5. Main brake cylinder
   15.6. Check of the vacuum amplifier of a brake drive
   15.7. Pumping of brakes
   + 15.8. Parking brake
   + 15.9. ABS system (anti-blocking brake system)
+ 16. Electric equipment
+ 17. Diesel engine
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. Power supply system of the diesel engine and turbokompressor
+ maintenance Card
+ Specifications and characteristics
+ Elektroskhema

Repair Sharan/Sharan Volkswagen>> Brake system>> Brakes of back wheels>> Dismantling and assembly of the brake mechanism of a back wheel

Fig. 324. Details of the brake mechanism of a back wheel: 1 — a bolt of fastening of a wheel, 140 N · m; 2 — a bolt, 10 N · m; 3 — a brake disk; 4 — a bracket (directing blocks); 5 — a bolt, 110 N · m; 6 — a rubber cuff; 7 — a directing finger; 8 — a bolt, 35 N · m; 9 — the brake cylinder assembled with a support; 10 — brake shoes

The design of the brake mechanism of a back wheel is shown on (fig. 324) .
Dismantling of the brake mechanism carry out in the following order:
- put a back part of the car on a support and remove back wheels;
- remove the car from the parking brake. Disconnect a cable of the parking brake from a brake support;
- remove brake shoes;
- if it is necessary, remove a brake hose from the wheel cylinder;
- clamp the cylinder assembled with a support in a vice. Turn on the holder of a cable of the parking brake;
- by means of a special key of VW3272 turn out the piston from the brake cylinder;

Fig. 325. Removal of a sealing ring of the brake cylinder

- carefully screw-driver (fig. 325) take a sealing ring from the case of the brake cylinder. Do not damage thus a cylinder opening;
- carefully clear and check a condition of all details of the brake mechanism. If the cylinder and the piston are in a good condition, use a repair kit at assembly. The sealing ring of the cylinder and a dustproof ring to replace new is recommended. Surely track, that the repair kit corresponded to year of release.
Assembly of the brake mechanism of a back wheel carry out as it should be, the return to dismantling, thus:
- establish a new sealing ring in a cylinder flute, previously having greased it with brake liquid;
- put graphite greasing or Ditor greasing on a piston surface;
- put on a dustproof ring an external working edge the piston and insert the piston into a cylinder opening;

Fig. 326. Installation of a dustproof ring in a flute of the brake cylinder

- by means of a screw-driver carefully press an internal working edge of a dustproof ring into a cylinder flute (fig. 326) ;
- by means of a special key of VW3272 or a steel strip, screw the piston in the brake cylinder. During a vvertyvaniye evenly press on the piston. Thus the external working edge of a dustproof ring will enter into a piston flute as soon as it will appear opposite to it;
- put on the union for pumping of a drive of a brake greasing and wrap it;
- remove air from the brake cylinder. For what put on the union for pumping a hose, and its end put on on the filled brake liquid a syringe. Fill the cylinder with brake liquid until it will not start to leave through connection of a brake hose;
- after assembly and installation of the brake mechanism restore liquid level in a tank and pump over hydraulic actuator system.