VW Sharan repair

. Diesel engines: 1,9 l of TDI.
+ 1. Introduction
+ 2. VR6 engine
+ 3. Two-liter engine (ADY)
+ 4. System of greasing of the engine
+ 5. Cooling system
+ 6. System of injection of fuel of the VR6 engine
+ 7. Simos system of injection of fuel of the 2,0-liter engine
+ 8. Ignition system
+ 9. Coupling
+ 10. Mechanical 5-step transmission
+ 11. Shaft of a drive of wheels
+ 12. Hydraulic booster of a steering
+ 13. Forward suspension bracket
+ 14. Back suspension bracket
- 15. Brake system
   + 15.1. Adjustment of brake system
   + 15.2. Disk brakes of forward wheels
   + 15.3. Brakes of back wheels
   15.4. Processing of brake disks
   - 15.5. Main brake cylinder
      15.5.1. Removal and installation of the main brake cylinder
      15.5.2. Repair of the main brake cylinder
   15.6. Check of the vacuum amplifier of a brake drive
   15.7. Pumping of brakes
   + 15.8. Parking brake
   + 15.9. ABS system (anti-blocking brake system)
+ 16. Electric equipment
+ 17. Diesel engine
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. Power supply system of the diesel engine and turbokompressor
+ maintenance Card
+ Specifications and characteristics
+ Elektroskhema

Repair Sharan/Sharan Volkswagen>> Brake system>> Main brake cylinder>> Removal and installation of the main brake cylinder
The main brake cylinder is located in a motor compartment of the engine and fastens nuts to the vacuum amplifier.
Removal of the main brake cylinder carry out in the following order:
- before the beginning of work press 5 — 6 times a brake pedal at the idle engine to create in vacuum and atmospheric chambers of the vacuum amplifier the identical pressure close to atmospheric (remove a vacuum razryazheniye);
- disconnect a vacuum hose from the vacuum amplifier;

Fig. 327. Fastening of the main brake cylinder: 1 — a tank cover with plugs of the sensor of emergency level of brake liquid; 2 — a float; 3 — a tank; 4 — connecting plugs; 5 — a nut, 25 N · m; 6 — the main brake cylinder; 7 — a sealing ring; 8 — a flange of fastening of a tip of a hose; 9 — the vacuum amplifier

- by means of a siphon pear pump out brake liquid from a tank 3 (fig. 327) after the sieve will be taken out;

Never pump out brake liquid a mouth through a hose — brake liquid is poisonous.

- disconnect a block with wires from plugs of the sensor of emergency level of brake liquid;
- disconnect a hose of the main cylinder of coupling;
- if necessary remove from the main brake cylinder a tank, having shaken it forward-back. Be attentive — residual brake liquid can flow out outside. Put a rag;
- mark and disconnect pipelines from the main cylinder and carefully unbend them aside;
- close openings at pipelines and at the main cylinder to prevent leakage of liquid and hit in them raise dust, dirt;
- remove the cylinder, having unscrewed nuts of its fastening to the vacuum amplifier;
- remove a rubber sealing ring 7 (see fig. 327 ).
Installation - the main brake cylinder carry out as it should be, the return to removal, taking into account the following:
- a rubber sealing ring 7, always replace with the new;
- nuts of the 5th fastening of the main brake cylinder to the vacuum amplifier 9 tighten the moment of 25 N · m;
- cap nuts of pipelines of a brake drive tighten the moment of 13 N · m;
- the bar of a pusher of the vacuum amplifier is not regulated;
- grease with brake liquid connecting plugs 4 and press into them a tank;
- after installation of the main brake cylinder restore liquid level in a tank and pump over hydraulic actuator system.