VW Sharan repair

. Diesel engines: 1,9 l of TDI.
+ 1. Introduction
- 2. VR6 engine
   + 2.1. Cнятие and installation
   + 2.2. Dismantling and assembly
   + 2.3. Head of the block of cylinders and valves
   - 2.4. Pistons and rods
      2.4.1. Removal
      2.4.2. Measurement of internal diameter of the cylinder
      2.4.3. Check of pistons and rods
      2.4.4. Measurement of a gap of the bearing of a rod
      2.4.5. Assembly of pistons and rods
      2.4.6. Installation of pistons and rods
   2.5. Block of cylinders
   + 2.6. Cranked shaft and radical bearings
   + 2.7. Drive of the mechanism of a gazoraspredeleniye
   2.8. Intermediate shaft
   2.9. Compression check in engine cylinders
   + 2.10. System of production of the fulfilled gases
+ 3. Two-liter engine (ADY)
+ 4. System of greasing of the engine
+ 5. Cooling system
+ 6. System of injection of fuel of the VR6 engine
+ 7. Simos system of injection of fuel of the 2,0-liter engine
+ 8. Ignition system
+ 9. Coupling
+ 10. Mechanical 5-step transmission
+ 11. Shaft of a drive of wheels
+ 12. Hydraulic booster of a steering
+ 13. Forward suspension bracket
+ 14. Back suspension bracket
+ 15. Brake system
+ 16. Electric equipment
+ 17. Diesel engine
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. Power supply system of the diesel engine and turbokompressor
+ maintenance Card
+ Specifications and characteristics
+ Elektroskhema

Repair Sharan/Sharan Volkswagen>> VR6 engine>> Pistons and rods>> Assembly of pistons and rods
Correctly to collect a rod with the piston and to establish it in the engine in appropriate situation, use earlier put marking. If replacement of pistons was made, check, that all pistons belonged to identical type.
At assembly of the piston and a rod observe the following recommendations:

Fig. 54. Marking of the bottom of pistons before their removal

- an arrow on the piston bottom (either drawn, or beaten out if the piston new) should specify in the direction of a forward part of the engine (see fig. 54 );

Fig. 56. Assembly of a rod and cover of the bearing of a rod. Shooters showed ledges

- cast ledges on a rod and a rod cover (see fig. 56 ) should indicate in the direction of an asterisk of a cranked shaft of the engine;

Fig. 55. Marking of a rod and cover of the bearing of a rod

- marking of number of the cylinder (see fig. 55 ) should be identical to a rod and a rod cover.
Assembly of pistons and rods carry out in the following order:
- heat up the piston to temperature 60 ° C (for this purpose put them in hot water) and pick up an opravka which enters in a piston finger;
- heat up a rod;
- by hand by means of an opravka insert a piston finger into the warm piston and a rod;

Fig. 65. Check of ease of a course of a rod

- check that the rod after assembly freely moves forward back (fig. 65) ;
- grease with engine oil of a flute on the piston and piston rings and by means of a stripper (see fig. 65 ) establish piston rings in flutes. If on a ring the label of "Oben" or "Torahs" is put, a ring establish a label up (to the piston bottom).