VW Sharan repair

. Diesel engines: 1,9 l of TDI.
+ 1. Introduction
+ 2. VR6 engine
+ 3. Two-liter engine (ADY)
- 4. System of greasing of the engine
   4.1. Removal and installation of the pallet of a case
   - 4.2. Oil pump
      4.2.1. Removal and installation
      4.2.2. Repair of the oil pump
   4.3. Oil filter
   4.4. Check of pressure of oil
   4.5. Oil radiator
   4.6. Oil replacement in the engine
+ 5. Cooling system
+ 6. System of injection of fuel of the VR6 engine
+ 7. Simos system of injection of fuel of the 2,0-liter engine
+ 8. Ignition system
+ 9. Coupling
+ 10. Mechanical 5-step transmission
+ 11. Shaft of a drive of wheels
+ 12. Hydraulic booster of a steering
+ 13. Forward suspension bracket
+ 14. Back suspension bracket
+ 15. Brake system
+ 16. Electric equipment
+ 17. Diesel engine
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. Power supply system of the diesel engine and turbokompressor
+ maintenance Card
+ Specifications and characteristics
+ Elektroskhema




Repair Sharan/Sharan Volkswagen>> System of greasing of the engine>> Oil pump>> Removal and installation
Engine of 2,0 l
Removal of the oil pump of the 2,0-liter engine carry out in the following order:
- establish a forward part of the car on a trestle to get access to the oil pallet and the oil pump;
- remove the oil pallet (see подразд. 4.1);
- unscrew bolts of fastening of the case of the oil pump;
- take out the pump down, the gear wheel of a shaft of the pump should leave gearing with a gear wheel of an intermediate shaft after that pull out it completely;
- remove the ignition distributor (as it will be all the same necessary for removing at pump installation).
Installation of the oil pump is carried out as it should be, the return to removal, with observance of the following recommendations:
- at installation of the oil pump on a case laying is not put;
- bolts of fastening of the pump tighten the moment of 20 N · m;

Fig. 167. Position of a landing neck of a power shaft of the oil pump before installation of the distributor of ignition





- before installation of the distributor of ignition, establish a landing neck of a power shaft of the oil pump so that the pin was located parallel to a longitudinal axis of a cranked shaft (fig. 167) ;
- establish the distributor of ignition and tighten bolts of fastening the moment of 20 N · m (see chapter 8.3.2).
VR6 engine
Removal of the oil pump of the VR6 engine carry out in the following order:
- establish a forward part of the car on support to get access to the oil pallet and the oil pump;

Fig. 168. Places of fastening of the oil pump in the lower part of a case of the VR6 engine are shown by shooters





- unscrew bolts (fig. 168) of fastening of the case of the oil pump and a flange of a maslopriyemnik from an engine case;
- take out the pump down, the gear wheel of a shaft of the pump should leave gearing with a gear wheel of an intermediate shaft after that pull out it completely;

Fig. 165. Details of the oil pump: 1 — the block of cylinders; 2 — a bolt, 10 N · m; 3 — a cover of a drive of the oil pump; 4 — an O-shaped sealing ring, always on replacement; 5 — a leading gear; 6 — a shaft of a drive of the pump; 7 — an intermediate shaft; 8 — an adjusting washer; 9 — a bolt, 25 N · m; 10 — the oil pump; 11 — a bolt, 10 N · m





- if it is required to remove a leading gear wheel 5 (see fig. 165 ), unscrew bolts of 2 fastenings and uncover 3. The cover has an O-shaped sealing ring 4. Pull out a gear wheel by means of nippers.
Installation of the oil pump is carried out as it should be, the return to removal, with observance of the following recommendations:
- at installation of the oil pump on a case laying is not put, however it is necessary to put hermetic AMV188 001 02 on a flange of a maslopriyemnik;
- bolts of fastening of the oil pump tighten the moment of 25 N · m, and bolts of a maslopriyemnik — 10 N · m;
- if the leading gear wheel was removed, insert it into an opening on the top party so that it came to gearing with a gear wheel on intermediate to a shaft;
- before installation well grease with engine oil a cover and an O-shaped sealing ring;

Fig. 169. Installation of a power shaft and a cover with a sealing ring





- insert a power shaft, establish on a cover an O-shaped sealing ring (fig. 169) ;
- tighten bolts of fastening of a cover the moment of 10 N · m;
- establish the oil pallet and tighten an opening stopper for oil plum the moment of 30 N · m.