VW Sharan repair

. Diesel engines: 1,9 l of TDI.
+ 1. Introduction
+ 2. VR6 engine
+ 3. Two-liter engine (ADY)
+ 4. System of greasing of the engine
+ 5. Cooling system
+ 6. System of injection of fuel of the VR6 engine
+ 7. Simos system of injection of fuel of the 2,0-liter engine
+ 8. Ignition system
+ 9. Coupling
+ 10. Mechanical 5-step transmission
+ 11. Shaft of a drive of wheels
+ 12. Hydraulic booster of a steering
+ 13. Forward suspension bracket
+ 14. Back suspension bracket
+ 15. Brake system
+ 16. Electric equipment
- 17. Diesel engine
   17.1. Removal and installation
   + 17.2. Dismantling and assembly
   - 17.3. Head of the block of cylinders
      17.3.1. Removal on the established engine
      17.3.2. Dismantling of a head of the block of cylinders
      17.3.3. Repair of a head of the block of cylinders
      17.3.4. Assembly of a head of the block of cylinders
      17.3.5. Installation of a head of the block of cylinders
      17.3.6. Hydraulic pushers
   + 17.4. Driving belts — poliklinovy and gear
   + 17.5. Shatunno-piston group
   + 17.6. Intermediate shaft
   17.7. Flywheel
   + 17.8. Camshaft and camshaft epiploon
   + 17.9. Cranked shaft and radical bearings
   + 17.10. Block of cylinders
   17.11. Compression check in engine cylinders
   17.12. System of production of the fulfilled gases
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. Power supply system of the diesel engine and turbokompressor
+ maintenance Card
+ Specifications and characteristics
+ Elektroskhema




Repair Sharan/Sharan Volkswagen>> Diesel engine>> Head of the block of cylinders>> Dismantling of a head of the block of cylinders
If details of the mechanism of a gazoraspredeleniye are repeatedly used, it is necessary to establish each of details again on the same place where it stood before dismantling. To avoid confusion, it is recommended to make the corresponding board with dredging for folding of the removed details.
Disconnect all details located on a head of the block of cylinders. Turn out four nozzles from a head and put them so that they were well protected from damages, owing to blow the friend about the friend. Turn out glow plugs.
Clamp a head of the block of cylinders, together with fastened to the adjusting screw of a final collector a collar in a vice.
Remove a camshaft (see item 17.8.1).

Fig. 394. Compression of a klapanny spring by means of a special stripper





The standard tool for removal and installation of valves and a way of its installation is shown on fig. 394 . The heel of the tool should fall on inside of a nest of a spring of the valve, otherwise a spring it will not be possible to compress. Press the lever of the tool and compress a spring so that it was possible to take half of a rod of the valve. For removal of valves it is also possible to use a piece of a pipe which is put on the top plate of a spring. Under a plate of the valve on the other hand it is necessary to enclose something to fix it. Shortly strike with a hammer on a pipe so that there were half of a rod of the valve. They remain in a pipe. But do not tear off a pipe from a plate of a spring not to lose a half of a rod of the valve.
Plates of springs of valves can be compressed also by means of two screw-drivers. In this case put a rag in the chamber of combustion of a head of the block of cylinders in order that the valve did not fail down.
Take half of a rod of the valve and a spring, and then remove the valve.

Fig. 395. Removal of maslootrazhatelny caps





Remove maslootrazhatelny caps. For removal of maslootrazhatelny caps it is best of all to use the special tool (3047A) as it is shown on fig. 395 . The tool represents similarity of a plastic beater with the adapter which is framed up under maslootrazhatelny caps of a rod of the valve. Caps can be removed by Maslootrazhatelnye and by means of an angular screw-driver. However in this case it is necessary to pay special attention to damaging a surface of openings of tarelchaty pushers. Always establish new maslootrazhatelny caps.
Take from openings the bottom plates of a tarelchaty spring.