VW Sharan repair

. Diesel engines: 1,9 l of TDI.
+ 1. Introduction
+ 2. VR6 engine
+ 3. Two-liter engine (ADY)
+ 4. System of greasing of the engine
+ 5. Cooling system
+ 6. System of injection of fuel of the VR6 engine
+ 7. Simos system of injection of fuel of the 2,0-liter engine
+ 8. Ignition system
+ 9. Coupling
+ 10. Mechanical 5-step transmission
+ 11. Shaft of a drive of wheels
+ 12. Hydraulic booster of a steering
+ 13. Forward suspension bracket
+ 14. Back suspension bracket
+ 15. Brake system
+ 16. Electric equipment
- 17. Diesel engine
   17.1. Removal and installation
   + 17.2. Dismantling and assembly
   + 17.3. Head of the block of cylinders
   + 17.4. Driving belts — poliklinovy and gear
   + 17.5. Shatunno-piston group
   + 17.6. Intermediate shaft
   17.7. Flywheel
   - 17.8. Camshaft and camshaft epiploon
      17.8.1. Camshaft removal
      17.8.2. Camshaft check
      17.8.3. Camshaft epiploon
      17.8.4. Installation of a camshaft and a camshaft epiploon in a head of the block of cylinders
   + 17.9. Cranked shaft and radical bearings
   + 17.10. Block of cylinders
   17.11. Compression check in engine cylinders
   17.12. System of production of the fulfilled gases
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. Power supply system of the diesel engine and turbokompressor
+ maintenance Card
+ Specifications and characteristics
+ Elektroskhema

Repair Sharan/Sharan Volkswagen>> Diesel engine>> Camshaft and camshaft epiploon>> Installation of a camshaft and camshaft epiploon in a head of the block of cylinders
Well grease and insert pushers according to the marks put on them into openings. If pushers were removed, surely read instructions.
Plentifully oil a camshaft in the locations of bearings. Establish camshafts in their beds, and several times them turn. Establish shaft so that both cams of the first cylinder on two shaft looked up.

Fig. 435. Separate elements of a camshaft: 1 — a camshaft; 2 — a cover of the bearing of a camshaft; 3 — a washer; 4 — a nut, 20 N · m; 5 — a back cover of the bearing; 6 — a camshaft cogwheel; 7 — a washer; 8 — a bolt, 45 N · m

Being guided by fig. 435 , put on covers of bearings No. 1, 3 and 5 and a hand get nuts. As covers of the bearing are displaced, check, whether correctly they sit. For this purpose, being guided by drawing 406, define, whether correctly covers were put on.
Tighten nuts of the established covers of bearings alternately and cross-wise for some passes by the moment of an inhaling of 20 N · m. Watch, that the surface of covers settled down opposite to a surface of a head of the block of cylinders.
Put on covers No. 2 and No. 4 and put the clamps. Tighten nuts alternately and cross-wise in some passes by the moment of an inhaling of 20 N · m.
Take an epiploon of a camshaft and look, from what party the spring settles down. The party on which the spring settles down, should be directed inside. Grease a sealing surface (it is necessary to grease also a surface of a kacheniye of a camshaft). For installation of a new epiploon it is possible to use a pipe of suitable diameter. The pipe should correspond to the size of an external part of an epiploon completely.

Fig. 439. Removal of an epiploon of a camshaft by means of the special adaptation

Get an epiploon directly and strike on it until its external surface will not come completely inside. To establish an epiploon it is possible also in the way shown on fig. 439 .
Establish a camshaft cogwheel on a camshaft (do not forget about a wedge) and wrap a bolt with a washer. Holding a camshaft in a motionless condition (for example, by means of an old gear driving belt) also tighten a bolt the moment of 80 N · m.
Other works carry out to sequences, return to removal process.